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ARAB REPUBLIC OF EGYPT MINISTRY OF ELECTRICITY AND ENERGY EGYPTIAN ELECTRICITY HOLDING COMPANY Upper Egypt Electricity Production Company Environmental Measures &Efficiency Improvement at Thermal Power Plants in the Arab Republic of Egypt Phase III Call for Tender for the Rehabilitation I&C Equipment Unit 1 at Walidia Power Plant Rev.2 KfW Project No.202096568 Fichtner Project No.5291A17 5291A17/FICHT-7439373-v3 Rev No.Rev-date Contents/amendments Prepared/revised Chec ked/released 0 July 27,.2011 Tender Announcement Walidia PP I&C Rehabilitation T.Spanier H.Bussmann 1 1.09.2011 KfW comments considered T.Spanier H.Bussmann 2 15.09.2011 dates adjusted after no-objections from KfW T.Spanier H.Bussmann Sarweystraße 3 70191 Stuttgart •Germany Phone:+49 711 8995-0 Fax:+49 711 8995-459 www.fichtner.de Please contact:Heinz-Ulrich Bellut Extension:336 E-mail:Heinz-Ulrich.Bellut @fichtner.de 1 5291A17/FICHT-7439373-v3 The government of the Arab Republic of Egypt,acting through the Egyptian Electricity Holding Company (EEHC),intends to realize measures to improve the efficiency and to rehabilitate the I&C Equipment of unit 1 of the thermal power plant Walidia of the Upper Egypt Electricity Production Company (UEEPCO). FICHTNER GmbH&Co.KG is acting as consultant to UEEPCO. The project will be subject to financing by the German KfW Bankengruppe after conclusion of the loan agreement within the program “Environmental Measures and Efficiency Improvement at Thermal Power Plants,Phase III”. The main objectives of this Phase III referring to Walidia thermal power plant I&C Equipment is: •to improve Unit 1 plant efficiency and to reduce emissions •to improve the availability of the Unit 1 plant and to reduce the number of outages •to improve the spare part situation of I&C Equipment In parallel to the rehabilitation works of the Unit 1 I&C Equipment measures to improve the efficiency,availability and environmental compatibility of the unit 1 boiler will be carried out under a separate contract. Walidia power plant is located at the River Nile near Asyut City app.400 km south of Cairo. The property is owned and operated by the Upper Egypt Electricity Production Company (UEEPCO)as an affiliate to EEHC. The power plant consists in total of 2 units (Unit 1 and 2).The Units are designed for 2 x 311 MWel power generation. The most of the installed firm and software of the automation system were manufactured by Japanese producers like Mitsubishi Heavy Industry,Shimadzu Corporation,Toshiba etc. Unit 1 was commissioned in 1992. The main areas of concern causing the poor performance referring to I&C Equipment are: •heterogeneous control structure •old fashioned equipment •rotten sampling system •spare part problems Mainly the following shall be covered during the rehabilitation works of the I&C Equipment of Unit 1: •new integrated DCS •application of state of the art control algorithms •implementation of functions for turbine control,boiler control,burner management,boiler protection,water and steam cycle •replacement of main turbine and BFP-turbine digital electro hydraulic control unit 2 5291A17/FICHT-7439373-v3 •substitution and enhancement of sampling and analyzing system,CEMS and field instruments • signal exchange/signal collection with existing 3 rd party systems In order to maintain the operability of the Unit 1 I&C Equipment substantial rehabilitation activities as •repair of equipment •replacement of components •rearrangement of equipment and components •re-design of structures and components have to be applied. The rehabilitation shall be realized by one EPC Contractor,fully responsible for all project-related activities (design,purchase,transport,implementation,coordination with boiler contractor,commissioning,performance testing etc.). Tender will be available for purchase starting from October 1,2011. Deadline for Bid submission is December 1,2011. Contract commencement is scheduled for May 2012;the implementation of the rehabilitation works is scheduled from Jan to Sept 2013. The EPC Contractor will be selected by executing an open tender procedure with post-qualification. He shall be original equipment manufacturer (OEM)of DCS. Tender Documents may be purchased on a non-refundable basis for an amount of 3,000.00 Euro (Three thousand Euros) for one set under the following address: Ministry of Electricity and Energy (MoEE) Egyptian Electricity Holding Company (EEHC) Upper Egypt Electricity Production Company (UEEPCO) Cairo,Giza Arab Republic of Egypt (ARE) Attention:Head of Purchasing &Store Sector Tel.:+20 2 38462393 Fax:+20 2 38462393 e-mail:giza_ho@yahoo.com 3 5291A17/FICHT-7439373-v3 Technical consultant to the Upper Egypt Electricity Production Company (UEEPCO)is: FICHTNER GmbH &Co.KG Sarweysrasse 3 70191 Stuttgart Germany Attention:Mr.Heinz-Ulrich Bellut Tel.:+49 (0)711 8995-336 Fax:+49 (0)711 8995-459 e-mail:Heinz-Ulrich.Bellut@fichtner.de
ARAB REPUBLIC OF EGYPT MINISTRY OF ELECTRICITY AND ENERGY EGYPTIAN ELECTRICITY HOLDING COMPANY Upper Egypt Electricity Production Company Environmental Measures &Efficiency Improvement at Thermal Power Plants in the Arab Republic of Egypt Phase III Call for Tender for the Rehabilitation Boiler Unit 1 at Walidia Power Plant Rev.2 KfW Project No.202096568 Fichtner Project No.7291I01 5291I01/FICHT-7238193-v1 Rev No.Rev-date Contents/amendments Prepared/revised Chec ked/released 0 July 18,.2011 Tender Announcement Walidia PP Boiler Rehabilitation B.-D.Tydecks T.Herzig 1 Aug 24,2011 KfW Comments dated Aug 23,2011 added B.-D.Ty decks T.Herzig 2 Sept 2011 Adjustment of Bid Availability and Dead Line for Submiss.B.-D.Tydecks T.Herzig Sarweystraße 3 70191 Stuttgart •Germany Phone:+49 711 8995-0 Fax:+49 711 8995-459 www.fichtner.de Please contact:Bernd-Dieter Tydecks Extension:254 E-mail:Bernd-Dieter.Ty decks@fichtner.de 5291I01/FICHT-7238193-v1 1 The government of the Arab Republic of Egypt,acting through the Egyptian Electricity Holding Company (EEHC),intends to realize measures to improve the efficiency and to rehabilitate the boiler unit 1 of the thermal power plant Walidia of the Upper Egypt Electricity Production Company (UEEPCO). FICHTNER GmbH&Co.KG is acting as consultant to UEEPCO. The project will be subjected to financing by German KfW Development Bank after conclusion of the loan agreement within the program “Environmental Measures and Efficiency Improvement at Thermal Power Plants,Phase III”. The main objectives of this Phase III referring to Walidia thermal power plant boiler 1 is: •to improve boiler efficiency and to reduce emissions •to improve the availability of the boilers and to reduce the number of outages •to increase the life time of the boiler unit 1. Walidia power plant is located at the River Nile near Asyut City app.400 km south of Cairo. The property is owned and operated by the Upper Egypt Electricity Production Company (UEEPCO)as an affiliate to EEHC. The power plant consists in total of 2 units (Unit 1 and 2).The Units are designed for 2 x 311 MWel power generation. Unit 1 boilers is of water tube forced circulation type with double drum pressurize furnace manufactured by Mitsubishi (MHI)Japan. The boiler has a total number of 16 dual fuel burners and corner firing.Main fuel is heavy fuel oil (HFO). Unit 1 was commissioned in 1992. The main areas of concern causing the poor performance referring to boilers efficiency, availability and environmental hazards are •Corrosion attacks •Ash/dust precipitations •Flue gas leakages •Air leakages •Water Leakages. Mainly affected and subsequently more or less seriously damaged or at least significant limited in their performance are •the refractory •the water walls •the superheaters •the boiler drums •the flue gas ducts 5291I01/FICHT-7238193-v1 2 •the insulation. In order to maintain the operability of the boilers according to the initial design figures referring to efficiency,availability and emission levels,substantial rehabilitation activities as •repair of equipment •replacement of components •rearrangement of equipment and components •re-design of structures and components •cleaning have to be applied. The rehabilitation shall be realized by one EPC Contractor,fully responsible for all project-related activities (design,purchase,transport,implementation,commissioning,performance testing etc.). Tender will be available for purchase starting from October 01,2011. Deadline for Bid submission is December 01,2011. Contract commencement is scheduled for May 2012;the implementation of the rehabilitation works is scheduled from Jan to Sept 2013. Special attention is drawn to the justification of the improvement of environmental conditions and/or efficiency in Walidia power plant.The improvements will have to be demonstrated clearly by measurements before and after rehabilitation by an independent Third Party. The EPC Contractor will be selected by executing an open tender procedure with post-qualification. Tender Documents may be purchased on a non-refundable basis for an amount of 3,000.00 Euro (Three thousand Euros) for one set under the following address: Ministry of Electricity and Energy (MoEE) Egyptian Electricity Holding Company (EEHC) Upper Egypt Electricity Production Company (UEEPCO) Cairo,Giza Arab Republic of Egypt (ARE) Attention:Head of Purchasing &Store Sector Tel.:+20 2 38462393 Fax:+20 2 38462393 e-mail:giza_ho@yahoo.com 5291I01/FICHT-7238193-v1 3 Technical consultant to the Upper Egypt Electricity Production Company (UEEPCO)is: FICHTNER GmbH &Co.KG Sarweysrasse 3 70191 Stuttgart Germany Attention:Mr.Bernd-Dieter Tydecks Tel.:+49 (0)711 8995-254 Fax:+49 (0)711 8995-459 e-mail:bernd-dieter.tydecks@fichtner.de
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